Six years after Fukushima, robots finally find reactors’ melted uranium fuel — The New York Times

” FUKUSHIMA DAIICHI NUCLEAR POWER PLANT, Japan — Four engineers hunched before a bank of monitors, one holding what looked like a game controller. They had spent a month training for what they were about to do: pilot a small robot into the contaminated heart of the ruined Fukushima nuclear plant.

Earlier robots had failed, getting caught on debris or suffering circuit malfunctions from excess radiation. But the newer version, called the Mini-Manbo, or “little sunfish,” was made of radiation-hardened materials with a sensor to help it avoid dangerous hot spots in the plant’s flooded reactor buildings.

The size of a shoe box, the Manbo used tiny propellers to hover and glide through water in a manner similar to an aerial drone.

After three days of carefully navigating through a shattered reactor building, the Manbo finally reached the heavily damaged Unit 3 reactor. There, the robot beamed back video of a gaping hole at the bottom of the reactor and, on the floor beneath it, clumps of what looked like solidified lava: the first images ever taken of the plant’s melted uranium fuel.

The discovery in July at Unit 3, and similar successes this year in locating the fuel of the plant’s other two ruined reactors, mark what Japanese officials hope will prove to be a turning point in the worst atomic disaster since Chernobyl.

The fate of the fuel had been one of the most enduring mysteries of the catastrophe, which occurred on March 11, 2011, when an earthquake and 50-foot tsunami knocked out vital cooling systems here at the plant.

Left to overheat, three of the six reactors melted down. Their uranium fuel rods liquefied like candle wax, dripping to the bottom of the reactor vessels in a molten mass hot enough to burn through the steel walls and even penetrate the concrete floors below.

No one knew for sure exactly how far those molten fuel cores had traveled before desperate plant workers — later celebrated as the “Fukushima Fifty” — were able to cool them again by pumping water into the reactor buildings. With radiation levels so high, the fate of the fuel remained unknown.

As officials became more confident about managing the disaster, they began a search for the missing fuel. Scientists and engineers built radiation-resistant robots like the Manbo and a device like a huge X-ray machine that uses exotic space particles called muons to see the reactors’ innards.

Now that engineers say they have found the fuel, officials of the government and the utility that runs the plant hope to sway public opinion. Six and a half years after the accident spewed radiation over northern Japan, and at one point seemed to endanger Tokyo, the officials hope to persuade a skeptical world that the plant has moved out of post-disaster crisis mode and into something much less threatening: cleanup.

“Until now, we didn’t know exactly where the fuel was, or what it looked like,” said Takahiro Kimoto, a general manager in the nuclear power division of the plant’s operator, Tokyo Electric Power Co., or Tepco. “Now that we have seen it, we can make plans to retrieve it.”

Tepco is keen to portray the plant as one big industrial cleanup site. About 7,000 people work here, building new water storage tanks, moving radioactive debris to a new disposal site, and erecting enormous scaffoldings over reactor buildings torn apart by the huge hydrogen explosions that occurred during the accident.

Access to the plant is easier than it was just a year ago, when visitors still had to change into special protective clothing. These days, workers and visitors can move about all but the most dangerous areas in street clothes.

A Tepco guide explained this was because the central plant grounds had been deforested and paved over, sealing in contaminated soil.

During a recent visit, the mood within the plant was noticeably more relaxed, though movements were still tightly controlled and everyone was required to wear radiation-measuring badges. Inside a “resting building,” workers ate in a large cafeteria and bought snacks in a convenience store.

At the plant’s entrance, a sign warned: “Games like Pokemon GO are forbidden within the facility.”

“We have finished the debris cleanup and gotten the plant under control,” said the guide, Daisuke Hirose, a spokesman for Tepco’s subsidiary in charge of decommissioning the plant. “Now, we are finally preparing for decommissioning.”

In September, the prime minister’s office set a target date of 2021 — the 10th anniversary of the disaster — for the next significant stage, when workers begin extracting the melted fuel from at least one of the three destroyed reactors, though they have yet to choose which one.

The government admits that cleaning up the plant will take at least another three to four decades and tens of billions of dollars. A $100 million research center has been built nearby to help scientists and engineers develop a new generation of robots to enter the reactor buildings and scoop up the melted fuel.

At Chernobyl, the Soviets simply entombed the charred reactor in concrete after the deadly 1986 accident. But Japan has pledged to dismantle the Fukushima plant and decontaminate the surrounding countryside, which was home to about 160,000 people who were evacuated after accident.

Many of them have been allowed to return as the rural towns around the plant have been decontaminated. But without at least starting a cleanup of the plant itself, officials admit they will find it difficult to convince the public that the accident is truly over.

They also hope that beginning the cleanup will help them win the public’s consent to restart Japan’s undamaged nuclear plants, most of which remain shut down since the disaster.

Tepco and the government are treading cautiously to avoid further mishaps that could raise doubts that the plant is under control.

“They are being very methodical — too slow, some would say — in making a careful effort to avoid any missteps or nasty surprises,” said David Lochbaum, director of the nuclear safety project at the Union of Concerned Scientists, who was a co-author of a book on the disaster.

“They want to regain trust. They have learned that trust can be lost much quicker than it can be recovered.”

To show the course followed by the Manbo, Tepco’s Mr. Hirose guided me inside the building containing the undamaged Unit 5 reactor, which is structurally the same as two of the destroyed reactors.

Mr. Hirose pointed toward the spot on a narrow access ramp where two robots, including one that looked like a scorpion, got tangled in February by debris inside the ruined Unit 2.

Before engineers could free the scorpion, its monitoring screen faded to black as its electronic components were overcome by radiation, which Tepco said reached levels of 70 sieverts per hour. (A dose of one sievert is enough to cause radiation sickness in a human.)

Mr. Hirose then led me underneath the reactor, onto what is called the pedestal.

The bottom of the reactor looked like a collection of huge bolts — the access points for control rods used to speed up and slow down the nuclear reaction inside a healthy reactor. The pedestal was just a metal grating, with the building’s concrete floor visible below.

“The overheated fuel would have dropped from here, and melted through the grating around here,” Mr. Hirose said, as we squatted to avoid banging our heads on the reactor bottom. The entire area around the reactor was dark, and cluttered with pipes and machinery.

To avoid getting entangled, the Manbo took three days to travel some 20 feet to the bottom of Unit 3.

To examine the other two reactors, engineers built a “snake” robot that could thread its way through wreckage, and the imaging device using muons, which can pass through most matter. The muon device has produced crude, ghostly images of the reactors’ interiors.

Extracting the melted fuel will present its own set of technical challenges, and risks.

Engineers are developing the new radiation-resistant robots at the Naraha Remote Technology Development Center. It includes a hangar-sized building to hold full-scale mock-ups of the plant and a virtual-reality room that simulates the interiors of the reactor buildings, including locations of known debris.

“I’ve been a robotic engineer for 30 years, and we’ve never faced anything as hard as this,” said Shinji Kawatsuma, director of research and development at the center. “This is a divine mission for Japan’s robot engineers.” “

by Martin Fackler, The New York Times

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Japan pictures likely show melted Fukushima fuel for first time — Bloomberg

” New images show what is likely to be melted nuclear fuel hanging from inside one of Japan’s wrecked Fukushima reactors, a potential milestone in the cleanup of one of the worst atomic disasters in history.

Tokyo Electric Power Co. Holdings Inc., Japan’s biggest utility, released images on Friday showing a hardened black, grey and orange substance that dripped from the bottom of the No. 3 reactor pressure vessel at Fukushima, which is likely to contain melted fuel, according to Takahiro Kimoto, an official at the company. The company sent a Toshiba-designed robot, which can swim and resembles a submarine, to explore the inside of the reactor for the first time on July 19.

“Never before have we taken such clear pictures of what could be melted fuel,” Kimoto said at a press briefing that began at 9 p.m. Friday in Tokyo, noting that it would take time to analyze and confirm whether it is actually fuel. “We believe that the fuel melted and mixed with the metal directly underneath it. And it is highly likely that we have filmed that on Friday.”

If confirmed, the substance — which has the appearance of icicles — would be the first discovery of the fuel that melted during the triple reactor accident at Fukushima six years ago. For Tokyo Electric, which bears most of the clean-up costs, the discovery would help the utility design a way to remove the highly-radioactive material.

The robot, which is about 30 centimeters (12 inches) long, will search for melted fuel at the bottom of the reactor on Saturday. It is possible that the company will take more pictures of what could be melted fuel spread across the floor and lower levels, according to Tokyo Electric’s Kimoto. Fuel from a nuclear meltdown is known as corium, which is a mixture of the atomic fuel rods and other structural materials.

Early Signs

“It is important to know the exact locations and the physical, chemical, radiological forms of the corium to develop the necessary engineering defueling plans for the safe removal of the radioactive materials,” said Lake Barrett, a former official at the U.S. Nuclear Regulatory Commission who was involved with the cleanup at the Three Mile Island nuclear power plant in the U.S. “The recent investigation results are significant early signs of progress on the long road ahead.”

Because of the high radioactivity levels inside the reactor, only specially designed robots can probe the unit. And the unprecedented nature of the Fukushima disaster means that Tepco, as the utility is known, is pinning its efforts on technology not yet invented to get the melted fuel out of the reactors.

Removal Plans

The company aims to decide on the procedure to remove the melted fuel from each unit as soon as this summer. And it will confirm the procedure for the first reactor during the fiscal year ending March 2019, with fuel removal slated to begin in 2021.

Decommissioning the reactors will cost 8 trillion yen ($72 billion), according to an estimate in December from the Ministry of Economy, Trade and Industry. Removing the fuel is one of the most important steps in a cleanup that may take as long as 40 years.

Similar to the latest findings on Friday, Tepco took photographs in January of what appeared to be black residue covering a grate under the Fukushima Dai-Ichi No. 2 reactor, which was speculated to have been melted fuel. However, a follow-up survey by another Toshiba-designed robot in February failed to confirm the location of any melted fuel in the reactor after it got stuck in debris.

A robot designed by Hitachi-GE Nuclear Energy Ltd. also failed to find any melted fuel during its probe of the No. 1 reactor in March.

The significance of Friday’s finding “might be evidence that the robots used by Tepco can now deal with the higher radiation levels, at least for periods of time that allow them to search parts of the reactor that are more likely to contain fuel debris,” M.V. Ramana, professor at the Liu Institute for Global Issues at the University of British Columbia, said by email.

“If some of these fragments can be brought out of the reactor and studied, it would allow nuclear engineers and scientists to better model what happened during the accident.” ”

by Stephen Stapczynski, Bloomberg

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Cleaner robot pulled from Fukushima reactor due to radiation — Beloit Daily News

” TOKYO (AP) — A remote-controlled cleaning robot sent into a damaged reactor at Japan’s Fukushima nuclear plant had to be removed Thursday before it completed its work because of camera problems most likely caused by high radiation levels.

It was the first time a robot has entered the chamber inside the Unit 2 reactor since a March 2011 earthquake and tsunami critically damaged the Fukushima Da-ichi nuclear plant.

Tokyo Electric Power Co. said it was trying to inspect and clean a passage before another robot does a fuller examination to assess damage to the structure and its fuel. The second robot, known as the “scorpion,” will also measure radiation and temperatures.

Thursday’s problem underscores the challenges in decommissioning the wrecked nuclear plant. Inadequate cleaning, high radiation and structural damage could limit subsequent probes, and may require more radiation-resistant cameras and other equipment, TEPCO spokesman Takahiro Kimoto said.

“We will further study (Thursday’s) outcome before deciding on the deployment of the scorpion,” he said.

TEPCO needs to know the melted fuel’s exact location and condition and other structural damage in each of the three wrecked reactors to figure out the best and safest ways to remove the fuel. It is part of the decommissioning work, which is expected to take decades.

During Thursday’s cleaning mission, the robot went only part way into a space under the core that TEPCO wants to inspect closely. It crawled down the passage while peeling debris with a scraper and using water spray to blow some debris away. The dark brown deposits grew thicker and harder to remove as the robot went further.

After about two hours, the two cameras on the robot suddenly developed a lot of noise and their images quickly darkened — a sign of a problem caused by high radiation. Operators of the robot pulled it out of the chamber before completely losing control of it.

The outcome means the second robot will encounter more obstacles and have less time than expected for examination on its mission, currently planned for later this month, though Thursday’s results may cause a delay.

Both of the robots are designed to withstand up to 1,000 Sieverts of radiation. The cleaner’s two-hour endurance roughly matches an estimated radiation of 650 Sieverts per hour based on noise analysis of the images transmitted by the robot-mounted cameras. That’s less than one-tenth of the radiation levels inside a running reactor, but still would kill a person almost instantly.

Kimoto said the noise-based radiation analysis of the Unit 2’s condition showed a spike in radioactivity along a connecting bridge used to slide control rods in and out, a sign of a nearby source of high radioactivity, while levels were much lower in areas underneath the core, the opposite of what would normally be the case. He said the results are puzzling and require further analysis.

TEPCO officials said that despite the dangerously high figures, radiation is not leaking outside of the reactor.

Images recently captured from inside the chamber showed damage and structures coated with molten material, possibly mixed with melted nuclear fuel, and part of a disc platform hanging below the core that had been melted through. ”

by Mari Yamaguchi

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